The Problem

The problem manufacturers face

With manual operated tracking system manufacturers face significant challenges in maintaining transparency and control over their production processes. The absence of detailed tracking and documentation of raw materials, parts, and finished goods can lead to difficulties in identifying and resolving product issues, ensuring compliance with legal standards, and protecting the brand’s reputation. This lack of traceability can result in increased production errors, product recalls, and inefficiencies throughout the supply chain.

The Pain Area

The pain areas of manufacturer are

• Inability to Identify Defects: Here its cumbersome to pinpoint the exact stage at which defects occur, making quality control difficult and costly.
• Regulatory Compliance Issues: Meeting stringent legal and regulatory requirements becomes challenging without proper tracking mechanisms.
• Inefficient Recall Management: Whenever the part/system is required to recall, the manual traceability hinders the ability to quickly and accurately identify affected products.
• Resource Wastage: Lack of traceability leads to wastage of raw materials and finished products due to errors and inefficiencies in the production process.
• Data Fragmentation: Disparate systems and manual tracking result in fragmented data, making it hard to gain comprehensive insights into the manufacturing process.

Working:

Our Traceability Application works by integrating with existing manufacturing systems to provide seamless tracking and documentation.

It captures and records data at every stage of the production process, from raw material intake to final product distribution. The system uses unique identifiers and serialization to monitor items and sub-assemblies, ensuring that every component’s history can be traced.

Operators access the system through unified interfaces, such as SCADA, HMI, and other MES platforms, enabling real-time monitoring and control.

The system generates comprehensive genealogy data, allowing for detailed analysis and reporting.

Key features:

• End-to-End Traceability: Track products from raw materials to finished goods, ensuring complete transparency and control.
• Unified Operator Interfaces: Seamlessly integrate with SCADA, HMI, and other MES platforms for real-time monitoring and control.
• Serialization: Unique identifiers for items and sub-assemblies to ensure accurate tracking and documentation.
• Genealogy Data Access: Comprehensive data on the history of each product, aiding in quality control and recall management.
• Automated Documentation: Paperless and fully integrated system to streamline processes and improve efficiency.