The Problem

The problem manufacturers face

The manual inspection of aluminium slugs for defects such as scratch marks or dents is labour-intensive and error-prone, leading to inconsistencies and delays in production. Additionally, the wide range of diameters complicates the inspection process, resulting in inefficiencies and potential quality issues.

The Pain Area

The pain areas of manufacturer are

• Visual inspection is difficult or not possible due to limitations in human perception and the complexity.
• Skilled workforce required to manually inspect slugs, increasing labor costs and dependency on specialized personnel.
• Time-consuming process, leading to delays in production and reduced throughput.
• Requires additional resources such as manpower and time, adding to operational expenses.
• Manual inspection methods are less accurate, resulting in higher error rates and potential quality issues.

Working:

Our innovative application revolutionizes aluminum slug inspection, swiftly identifying defects with precision. By seamlessly integrating advanced imaging technology and automated rejection systems, we ensure quality and efficiency.

The slug has scratch mark, dent or other defects. The product range 50-80mm diameter.

Slugs will pass from rotary bowl feeder on motorized conveyor belt & camera mounted on top of the belt & high-pressure air thorough NOT OK slug on Belt then it pass through opposite side & again pass through another camera & rejection system.

System will capture image & process it within microsecond & show result on PC screen. IF NOT OK then air throw rejected slug from belt.

Key features:

• Complete automatic process
• Unskilled person can easily operate
• Less manpower resource required.
• High accuracy & efficiency